A Paradigm in Rotary Steerable Drilling - Market Demands Drive a New Solution

Abstract

This paper reviews how the Rotary Steerable System (RSS) market has changed over the last two decades. It explores current market forces; specifically the shift in RSS philosophy resulting from ever-improving motor steerable technology. It describes how the need for longer laterals with minimal tortuosity, maximum drilling efficiency, reduced risk of unplanned events, and elimination of AFE overspend, along with the paradigm shift in the directional drilling market seen since 2014, drove the specification for a new-generation RSS tool. The paper describes the development of a new RSS with a topology and control concept that allows full proportional control of bias from a fully rotating, push-the-bit tool, with the ability to "turn off" any bias during operations where side force is undesirable and to minimize potential tortuosity. It describes how the design team focused on modular design and rapid turn around of tools, in order to maximize utilization and efficiency. Field-test results are included, which demonstrate build and turn at up to 10°/100 ft. and the ability to drill accurate lateral sections. Field results also include the use of ultrasonic imaging while drilling to investigate hole quality.